product:case_bom_madrid_sofa
Table of Contents
🛋️ Madrid Sofa: BOM Simulation & Setup
This guide simulates how to fully define and structure a Madrid Sofa in CushionsERP using raw materials, sub-assemblies, and final BOMs.
🛠️ 1. Define Raw Materials
These are the lowest-level components used in manufacturing (e.g., foam, fabric, zippers).
📍 Navigate to: Products/Services → New Product
🆕 Create entries like:
- 🧽 HR Foam 40D – Seat
- 🧵 Fabric – Outdoor Grade A
- 🪡 Polyester Thread
- 🔗 Zipper YKK 60cm
- 📏 Velcro Tape
- 🛍️ Plastic Bag (Rain Cover)
For each item, configure:
- 🏷️ Type: Product
- 🛒 Nature: Purchasable
- 📦 Stock management: Enabled
- 📐 Unit: e.g., meters, pcs, kg
🧮 *Tip: Reflect material loss directly in BOM quantities — for example, add 5% extra to account for waste.*
✅ 2. Define Sub-Assemblies (Components)
These are intermediate items assembled from raw materials:
- Mattress Cushion
- Back Cushion
- Pillow
- Rain Cover
For each:
- Type: Product
- Nature: Manufacturable
- Stock Management: Enabled
- Assign a BOM (see Step 4)
✅ 3. Define the Finished Good
Create product: Madrid Sofa
- Type: Product
- Nature: Manufacturable
- Stock: Managed
- Selling: Enabled (if sold directly)
- Unit: pcs
✅ 4. Create BOMs
Go to: MRP → Bill of Materials Create a new BOM for each manufacturable item.
| 📌 BOM A: Mattress Cushion | Quantity |
|---|---|
| HR Foam 40D – Seat | 2 pcs |
| Fabric – Outdoor | 3 m |
| Polyester Thread | 50 m |
| Zipper YKK 60cm | 2 pcs |
| *Apply 5–10% loss if needed manually* |
| 📌 BOM B: Back Cushion | Quantity |
|---|---|
| HR Foam 40D – Back | 1 pcs |
| Fabric – Outdoor | 2 m |
| Polyester Thread | 30 m |
| 📌 BOM C: Rain Cover | Quantity |
|---|---|
| Plastic Bag | 1 pcs |
| Velcro Tape | 2 m |
| Thread | 10 m |
| 📌 BOM D: Madrid Sofa (Final Assembly) | Quantity |
|---|---|
| Mattress Cushion | 1 |
| Back Cushion | 1 |
| Pillow | 2 |
| Rain Cover | 1 |
🔁 CushionsERP supports multi-level BOMs by referencing component BOMs in the final product's BOM.
✅ 5. (Optional) Add Suppliers & Prices
For each raw material:
- Go to Product → Suppliers
- Add:
- Supplier reference
- Purchase price
- Minimum quantity or delay (optional)
✅ 6. (Optional) Create Manufacturing Order
Once BOMs are created:
- Go to Manufacturing → New Order
- Select Madrid Sofa
- System calculates all components recursively
- Execute the MO to deduct materials and add finished stock
✅ Summary: Structure Modeled
- 🧱 Raw Materials → Stock-managed, purchased
- 🧩 Sub-Assemblies → Each with its own BOM
- 🛋️ Finished Good → Final BOM uses subcomponents
- 💰 *Optional*: Supplier pricing, inventory links
→ Next: Product Lot Number Guidance
product/case_bom_madrid_sofa.txt · Last modified: by admin