===== 🏗️ Step-by-Step: Example of ''Madrid Sofa'' Setup in Cushions ===== ==== ✅ 1. Enable Necessary Modules ==== Go to **Home > Setup > Modules** and activate: * Products/Services * Manufacturing (MRP) * Warehouse (Stock) * Third Parties (Customers/Suppliers) * Purchases & Sales (optional but recommended) ==== ✅ 2. Define Raw Materials ==== These are the lowest-level components (foam, fabric, zippers, etc.) Go to **Products/Services > New Product** and create entries like: * HR Foam 40D – Seat * Fabric – Outdoor Grade A * Polyester Thread * Zipper YKK 60cm * Velcro Tape * Plastic Bag (Rain Cover) * Loss (%) – represent loss in BOM quantities manually **For each material:** * Type: Product * Nature: Purchasable * Stock management: Enabled * Unit: meters, pcs, kg, etc. ==== ✅ 3. Define Sub-Assemblies (Components) ==== These are assembled from raw materials: * Mattress Cushion * Back Cushion * Pillow * Rain Cover Create each as a **Product**, nature = **Manufacturable**, and assign a BOM (see Step 5). ==== ✅ 4. Define the Finished Good ==== Create: * **Madrid Sofa** * Type: Product * Nature: Manufacturable * Stock: Managed * Selling: Enabled (if you sell it directly) * Unit: pcs ==== ✅ 5. Create BOMs ==== Go to **MRP > Bill of Materials** Click **New bill of materials** for each manufacturable item. === 📌 A. BOM for ''Mattress Cushion'' === ^ Component ^ Quantity ^ Note ^ | HR Foam 40D – Seat | 2 pcs | | | Fabric – Outdoor | 3 m | | | Polyester Thread | 50 m | | | Zipper YKK 60cm | 2 pcs | | | *(Loss built-in)* | *Add 5–10% manually if needed* | | === 📌 B. BOM for ''Back Cushion'' === ^ Component ^ Quantity ^ | HR Foam 30D – Back | 1.5 pcs | | Fabric – Outdoor | 2 m | | Polyester Thread | 25 m | === 📌 C. BOM for ''Rain Cover'' === ^ Component ^ Quantity ^ | Plastic Bag | 1 pcs | | Velcro Tape | 2 m | | Polyester Thread | 10 m | === 📌 D. BOM for ''Madrid Sofa'' === ^ Sub-assembly ^ Quantity ^ | Mattress Cushion | 1 | | Back Cushion | 1 | | Pillow | 2 | | Rain Cover | 1 | **✅ Tip:** Cushions supports multi-level BOMs by assigning BOMs to subcomponents and referencing them in the top-level BOM. ==== ✅ 6. (Optional) Add Suppliers and Purchase Prices ==== For each raw material: * Go to Product > Suppliers * Add supplier reference, price, and purchase conditions ==== ✅ 7. (Optional) Create Manufacturing Order ==== Once BOMs are in place: * Go to **Manufacturing > New Order** * Select **Madrid Sofa** * All subcomponents will be calculated recursively * Execute the production to deduct materials from stock ==== ✅ Summary ==== You’ve now modeled: * Raw Materials → defined and stock-managed * Components → each has its own BOM * Finished Good → final BOM uses components * Optional: Suppliers, stock, and purchasing details